Automated sensors production for Kamstrup
Advanced optimized production automation
Together with Kilde Automation, Kamstrup developed a fully automated production line, now comprising 12 robots, 30,000 components, 110 grippers, and the handling of 3,600 km of cable annually. The new solution has a cycle time of 8.5 seconds and can produce an expanded product range of up to 30 variants. A high degree of automation and advanced engineering ensure stability, quality, and an improved working environment.
Fully traceable product variants
Production focused on workplace safety and flexibility
Advanced vision systems
Challenge
Complex assemblies requiring vacuum processes and adhesive welding of components with high precision.
Solution
An 18-meter-long fully automated production line that transforms loose components into finished water meters in less than 12 seconds.
Benefit
Increased efficiency and production output, along with reduced occupational injuries.
Recognition
The case was nominated for the DIRA Automation Award in 2021. The jury particularly highlighted the impressive level of engineering and the advanced automation of cable handling – a task rarely solved at this level.
Background
Kamstrup has been producing temperature sensors at its factory in Stilling for more than 20 years. With aging production equipment from 2004, the company faced capacity limitations and the risk of declining efficiency. Instead of moving production abroad, Kamstrup chose to invest in full automation—securing jobs in Denmark.
Challenge
The old equipment had a cycle time of 23 seconds and limited the number of sensor variants that could be produced. Kamstrup wanted to manufacture a wider range of temperature sensors at higher quality, while ensuring more stable processes, improving the working environment, and keeping production in Denmark. A particular technical challenge was the precise handling of flexible cables throughout the automated process—a highly complex task.
Results
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Production capacity significantly improved with shorter cycle time.
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Product range expanded from 17 to 30 variants.
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Fully automated handling of complex cables.
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Stabilized processes and improved working environment.
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Production retained in Denmark, securing local jobs.
Conclusion
Kamstrup’s new automation solution demonstrates how advanced engineering can transform production, increase flexibility, and secure jobs nationally. The solution was nominated for the DIRA Automation Award 2021 as an example of innovative and inspiring robotics technology in Danish industry.